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In this free webinar, experts from AVL provide a deep dive into advanced methods and testing tools to achieve a compliant, “no flame-out” battery pack design.

This session details how to meet stringent global safety regulations by mitigating thermal propagation and ensuring zero external flame release, using a framework that combines advanced simulation, empirical testing, and data analytics.

Key topics and takeaways:

  • Integrated Simulation and AI: Learn how to utilize 1D system models, 3D-CFD, and AI-driven workflows to predict complex hazards like arcing and particle ejection while accelerating development timelines
  • Rigorous Empirical Validation: Discover how AVL’s controlled safety‑chamber testing validates cooling and mitigation strategies capable of reducing vent gas temperatures from ~1300 °C to below 100 °C
  • Closed-Loop Analytics: Understand how to leverage data analytics and digital twins to transform test results and field data into continuous insights for optimizing safety, cost, and performance

Webinar video

Meet the experts

Thomas Glatz

Business Development Manager, AVL

Mason Sullivan

Solution Engineer - Battery, AVL